The
Bandra-
Worli Sea Link (BWSL) , also known as the Rajiv Gandhi Sea Link , is a cable-stayed bridge with pre-stressed concrete-steel viaducts on either side, that links Bandra and the western suburbs of
Mumbai with Worli. The bridge is a part of the proposed West Island Freeway system that links the western suburbs to
Nariman Point in Mumbai's main business district.
The 16 billion (US$304 million) bridge was commissioned by the
Maharashtra State Road Development Corporation (MSRDC), and built by the Hindustan Construction Company. The first four of the eight lanes of the bridge were opened to the public on 30 June 2009.. All eight lanes were opened to traffic on 24 March 2010.BWSL reduces travel time between Bandra and Worli from 15–25 minutes during peak hours to seven minutes. As of October 2009, BWSL had an average daily traffic of around 37,500 vehicles.
Geology :
Surveys of the seabed under the planned route were conducted before the bridge design commenced. The marine geology underneath the bridge consists of basalts, volcanic tuffs and breccias with some intertrappean deposits. These are overlain by completely weathered rocks and residual soil. The strength of these rocks range from extremely weak to extremely strong and their conditions range from highly weathered and fractured, to fresh, massive and intact.
The weathered rock beds are further overlain by transported soil, calcareous sandstone and thin bed of coarse grained conglomerate. The top of these strata are overlain by marine soil layer up to 9m thick consisting of dark brown clay silt with some fine sand overlying weathered, dark brown basaltic boulders embedded in the silt.
Design :
BWSL was designed as the first cable-stayed bridge to be constructed in open seas in
India. Due to the underlying geology, the pylons have a complex geometry and the main span over the Bandra channel is one of the longest spans of concrete deck attempted. Balancing these engineering complexities with the aesthetics of the bridge presented significant challenges for the project.
The superstructure of the viaducts were the heaviest precast segments to be built in India. They were built using a span-by-span method using overhead gantry through a series of vertical and horizontal curves.The 20,000 tonne Bandra-end span of the bridge deck is supported by stay cables within a very close tolerance of deviations in plan and elevation.
Foundation and substructure :
The construction of the bridge's structure presented major engineering challenges. These included the highly variable geotechnical conditions due to the underlying marine geology of the seabed. At times, even for plan area of a single pile had a highly uneven foundation bed. Further compilcations included the presence of a variable intertidal zone, with parts of the foundation bed exposed in low tide and submerged in high tide.
The foundations for the BWSL's cable-stayed bridges consist of 120 reinforced concrete piles of 2,000 millimetres (6.6 ft) diameter. Those for the viaducts consist of 484 piles of 1,500 millimetres (4.9 ft). These 604 piles were driven between 6m and 34m into the substrate in geotechnical conditions that varied from highly weathered volcanic material to massive high strength rocks.
Structure :
BWSL consists of twin continuous concrete box girder bridge sections for traffic in each direction. Each bridge section, except at the cable-stayed portion, is supported on piers typically spaced 50 metres (160 ft) apart. Each section is designed to support four lanes of traffic with break-down lanes and concrete barriers. Sections also provide for service side-walks on one side. The bridge alignment is defined with vertical and horizontal curves.
The bridge consists of three distinct parts: the north end viaduct, the central cable-stayed spans and the south end viaduct. Both the viaducts used precast segmental construction.The cable-stayed bridge on the Bandra channel has a 50m-250m-250m-50m span arrangement and on the Worli channel it has a 50m-50m-150m-50m-50m span arrangement.
Cable-stayed spans :
The cable-stayed portion of the Bandra channel is 600 metres (2,000 ft) in length between expansion joints and consists of two 250-metre cable supported main spans flanked by 50 metres conventional approach spans. A centre tower, with an overall height of 128 metres above pile cap level, supports the superstructure by means of four planes of cable stay in a semi-harp arrangement. Cable spacing is 6.0 metres along the bridge deck.
The cable-stayed portion of the Worli channel is 350 metres (1,150 ft) in length between expansion joints and consists of one 150 metres cable supported main span flanked on each side by two 50 metres conventional approach spans. A centre tower, with an overall height of 55 metres, supports the superstructure above the pile cap level by means of four planes of cable stay in a semi-harp arrangement. Cable spacing here is also 6.0 metres along the bridge deck.
The superstructure comprises twin precast concrete box girders with a fish belly cross sectional shape, identical to the approaches. A typical Pre-Cast segment length is 3.0 metres with the heaviest superstructure segment approaching 140 tonnes. Balanced cantilever construction is used for erecting the cable supported superstructure as compared to span-by-span construction for the approaches. For every second segment, cable anchorages are provided.
A total of 264 cable stays are used at Bandra channel with cable lengths varying from approximately 85 metres to nearly 250 metres. The tower is cast in-situ reinforced concrete using the climbing form method of construction. The overall tower configuration is an inverted "Y" shape with the inclined legs oriented along the axis of the bridge. Tower cable anchorage recesses are achieved by use of formed pockets and transverse and longitudinal bar post-tensioning is provided in the tower head to resist local cable forces.
A total of 160 cable stays are used at Worli channel with cable lengths varying from approximately 30 metres minimum to nearly 80 metres maximum. Like the Bandra channel, the tower here is also cast in-situ reinforced concrete using the climbing form method of construction but the overall tower configuration is "I" shape with the inclined legs. Similarly, tower cable anchorage recesses are achieved by use of formed pockets.The foundations for the main tower comprise 2 metre-drilled shafts of 25 metre length each. Cofferdam and tremie seal construction have been used to construct the six metre deep foundation in the dry.
